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Project Case · Wire Harness

Retail-Ready RCA Fan-Out Program for a Distributor

8-core RCA fan-out sets built to sit on a shelf — overmold finish, channel-labeled leads, planogram packing.

8-branch RCA fan-out harness with labeled leads
  • Client: aftermarket distributor (name withheld by agreement)
  • Division: Wire Harness
  • Products supplied: 8-core RCA fan-out sets
  • Scope: overmold finish, channel labeling, retail packing
  • Gate: written sample approval before mass production
The Brief

A Cable That Had to Sell Itself on a Shelf

An aftermarket distributor wanted 8-core RCA fan-out sets that could sit on a shelf, not in a zip bag. The presentation had to match their planogram, and every lead had to be identifiable by channel for installers.

What We Built

Tooling, Labeling, Packing — as One Product

Overmold finish

Tooled overmold with retail-grade look and strain relief.

Channel labeling

Every lead labeled by channel — AMP, AUX, subwoofer, front outputs.

Planogram packing

Header-card polybags packed to the distributor's shelf layout.

Sample approval first

Final materials and connectors in samples; production after written sign-off.

Outcome

A Shelf-Ready SKU Family

For the distributor

  • Shelf-ready sets on repeat order.
  • One SKU family covering their top amp-install jobs.

For the installer

  • Channel labels on every lead — no guesswork at install.
  • Consistent overmold quality across re-orders.
A note on confidentiality: client identities stay private unless a client chooses to be named. When you ask about a program similar to yours, we can usually describe it in more detail on a call.
Related

Products Used in This Program

RCA fan-out harness

RCA Audio & AV Harnesses

Fan-out harnesses and camera/mic leads for car audio.

 Labeled main head unit harness

Head Unit Wiring Harnesses

Power and speaker harnesses for the same units.

 USB adapter harness

USB & Type-C Cables

USB + RCA + MIC combo adapter harnesses.

Have a Similar Program?

Send the drawing, sample photos or planogram — feasibility and pricing come back within one business day.

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